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Induction Hardening Machine – 50 kW High Frequency / 120 kW Medium Frequency | Tech Sukratu
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Country Of Origin : India
50/120 kW induction hardening machine for gear and shaft lines
This dual-frequency induction hardening machine offers both high-frequency and medium-frequency modes to cover a range of case depths and part geometries. It suits production lines that require flexible process windows and predictable throughput for gears, shafts and similar components. The machine is engineered for integration with PLCs and automation cells.
Technical & Engineering Specifications
- Power Rating: 50 kW (high freq) and 120 kW (medium freq) configurations for shallow and deeper case profiles.
- Frequency Capability: HF and MF ranges selectable to control penetration and heating profile.
- Automation: PLC control, recipe storage and I/O for line integration.
- Throughput: configurable cycle timing to meet production targets and minimize distortion.
- Cooling & Power: integrated water-cooling and matched power electronics for thermal stability.
System Integration, OEM & Manufacturing Terms
- Supply Format: OEM machine supply, retrofit integration, or custom turnkey fabrication
- Lead Time: Engineered-to-order based on project scope and automation requirements
- Engineering: Power electronics matching, PLC programming, safety interlocks
- Installation: On-site commissioning and process validation available
Industrial Applications & Process Integration
Designed for gear manufacturing and shaft hardening lines, this induction hardening machine switches between high-frequency and medium-frequency modes to serve shallow and deeper case-depth requirements. It integrates with feeding mechanisms, rotary indexing fixtures and inline quench units. The machine's control system stores process recipes and provides repeatable cycle performance for continuous or batch production.
Export & Trade Information
- Country of Origin: India
- Port of Loading: Major local ports
- Export Markets: Asia, Middle East and international markets
- Documents Provided: GA drawings, electrical schematics, material test certificates, COO
Request Project Quotation
Submit part dimensions, target HRC or case depth, required cycle time and integration expectations to obtain a tailored proposal. Include preferred control standards and any safety or footprint constraints for efficient sizing.
Semantic Internal Linking & Categories
Related Products:
- Custom Induction Heating Coils
- Cooling Chillers and Power Supplies
Explore Category:
- Induction Heating Systems Supplier
Frequently Asked Questions
- What is the standard cycle time and heating depth for this product? Cycle time is defined per part geometry and target case depth; HF mode is used for shallow, rapid cycles while MF supports deeper penetration profiles.
- Can this product be customized for specific workpiece geometries and PLC integration? Yes. Power modules, coil sets and PLC recipes are customized to the part and line automation requirements.
- What factors determine the manufacturing lead time and engineering costs for this product? Lead time depends on power module configuration, control system complexity and integration scope; turnkey systems require additional engineering and validation time.
- Do you provide metallurgical testing and compliance certification for this product? Yes. Delivery includes metallurgical verification reports and electrical test documentation as required.
Frequently Asked Questions
- What is the standard cycle time and heating depth for this product? Cycle time is defined per part geometry and target case depth; HF mode is used for shallow, rapid cycles while MF supports deeper penetration profiles.
- Can this product be customized for specific workpiece geometries and PLC integration? Yes. Power modules, coil sets and PLC recipes are customized to the part and line automation requirements.
- What factors determine the manufacturing lead time and engineering costs for this product? Lead time depends on power module configuration, control system complexity and integration scope; turnkey systems require additional engineering and validation time.
- Do you provide metallurgical testing and compliance certification for this product? Yes. Delivery includes metallurgical verification reports and electrical test documentation as required.
